The Role of PETG in Modern Medical Packaging
In the medical field, hygiene, durability, and clarity are non-negotiable when it comes to packaging materials. Among the available plastics, PETG (Polyethylene Terephthalate Glycol) stands out as one of the most reliable materials for producing rigid medical trays through thermoforming.
When colored blue, PETG sheets not only offer functional performance but also meet industry standards for color-coding, contamination control, and traceability. This makes blue PETG plastic sheets an ideal choice for medical-grade thermoformed packaging.
| Parameter | Typical Range |
|---|---|
| Thickness | 0.3 mm – 1.8 mm |
| Width | 610 mm, 760 mm, or customized (up to 1400 mm) |
| Color | Light blue / dark blue / custom |
| Surface finish | Glossy / matte / anti-fog |
| Packing | Roll or flat sheet; cleanroom packaging optional |
All PETG sheets used in medical trays must meet FDA, REACH, and/or ISO 10993 biocompatibility requirements depending on your region and usage.
What Makes PETG Suitable for Medical Thermoforming?
PETG is a copolyester that combines strength and formability with safety and sterilization compatibility. It is widely used across the medical, pharmaceutical, and laboratory industries.
Key reasons PETG is preferred:
- Excellent thermoformability – Can produce deep, complex shapes without cracking
- Sterilization compatibility – Tolerates gamma, EtO, and electron beam sterilization
- BPA-free and non-toxic – Safe for direct or indirect contact with instruments
- High clarity – Maintains visibility of contents (even with blue tint)
- Toughness – Superior impact resistance compared to PVC or PS
- Eco-friendly – 100% recyclable and halogen-free

Why Use Blue PETG Sheet for Medical Trays?
Color plays an important role in medical packaging design.
Key benefits of blue-tinted PETG sheets:
- Color-coded safety – Blue indicates sterile zone or surgical environment
- Visual contrast – Makes foreign particles and contamination easier to spot
- Professional appearance – Blue trays give a clean, high-quality medical look
- UV protection (optional) – Blue tint can help protect light-sensitive instruments
Some customers also request custom color shades (light blue, dark blue, translucent) for brand distinction or system-based organization.

Common Applications of Blue PETG Thermoforming Sheets in Healthcare
PETG is commonly used to thermoform a wide variety of medical and diagnostic packaging, including:
- Surgical instrument trays
- Dental kits and organizer trays
- Syringe and catheter blister trays
- Diagnostic test kits (PCR, antigen kits)
- Sterile lab containers and sample trays
- First-aid box inserts and covers



Advantages Over Other Materials (PVC, PS, PC)
| Material | PETG (Blue) | PVC | PS |
|---|---|---|---|
| Formability | Excellent | Good | Good |
| Clarity | High (even tinted) | Moderate | Moderate |
| Sterilization | Gamma, EtO, e-beam | Limited | Not recommended |
| Impact Strength | High | Medium | Brittle |
| Eco-Friendliness | Recyclable, non-toxic | Contains chlorine | Recyclable |
| Medical Use | ✔️ Widely accepted | ⚠️ Regulatory limits | ⚠️ Not preferred |
Choose PETG for Safer, Smarter Medical Packaging
Blue PETG plastic sheet is more than just a packaging material — it’s a critical component in protecting instruments, maintaining sterility, and ensuring patient safety. Its superior formability, chemical resistance, and visual clarity make it the top material for thermoforming medical trays.
Looking for high-quality blue PETG sheets?
We specialize in manufacturing and supplying PETG sheets for medical applications.
📩 Contact us today for a free sample or technical datasheet.
